PVC Foam Board Range

PVC Free Foam Board

Lightweight rigid PVC foam sheets with a smooth matte surface for UV printing, signage, display panels and lightweight fabrication.

  • 1–10 mm available
  • Smooth matte surface
  • Regular size 1220 × 2440 mm
  • Density and color customization

Final thickness, density, dimensions, surface finish and packing are confirmed against the selected production grade before order.

PVC free foam board sheets for printing, signage and lightweight fabrication

Product Overview

Smooth sheets for printed graphics

PVC free foam board is produced through free-foam extrusion. Its uniform foamed core and smooth matte surface make it a practical choice for thin-sheet applications where easy handling, printability and straightforward fabrication matter. Compared with Celuka board, free foam board is generally lighter and softer, so the final grade should be selected according to the required rigidity and processing method.

Smooth matte surface

Supports UV printing, screen printing, vinyl mounting and poster lamination when the selected surface grade is suitable.

Lightweight sheet structure

Practical for signage, display panels, exhibition graphics and other lightweight fabricated parts.

Easy fabrication

Can be cut, drilled, engraved, laminated and shaped using suitable processing equipment.

Technical Reference

Specifications and customization

Use these values as a starting point for discussion. Confirm the final grade and tolerances before production.

MaterialPVC (polyvinyl chloride) foam board
Common thicknesses1 mm, 2 mm, 3 mm, 4 mm and 5 mm
Available thickness1–10 mm; confirm the current grade before ordering
Regular sheet size1220 × 2440 mm
Large sheet sizes1560 × 3050 mm and 2050 × 3050 mm; availability depends on thickness and production format
DensityCommon signage choices: 0.31, 0.40 and 0.45 g/cm³. Specify the required density for your application.
SurfaceSmooth matte
ColorWhite, black and customized colors; confirm the available color for the selected grade
ProcessingCutting, printing, engraving, drilling, laminating and vinyl mounting
PackingStandard plastic bag packing is included. Pallet or carton packing is available at an additional cost.

Select the board by thickness, density and application. The quotation specifies the agreed sheet size, tolerances, finish and packing.

Printing Sheet Selection

Match the sheet to the panel and its support

Start with the finished graphic size and mounting method, then choose thickness and density. Thin mounted graphics and larger panels handled repeatedly have different requirements.

Application to discussThickness starting pointWhat to confirm
Mounted posters and backed graphicsThin options within the common 1–5 mm rangeHow the board is supported or bonded, the adhesive system and the required finished flatness.
Indoor signs and retail graphicsCommon 3, 4 or 5 mm choicesPanel dimensions, handling frequency, mounting points and the print or vinyl process.
Larger display or fabricated panelsThicker options within the 1–10 mm rangeFrame or support details, edge appearance and machining. Test a representative finished panel.

These are selection starting points, not span or load ratings. Density, sheet dimensions and the finished support arrangement must be reviewed together.

Print & Display Applications

From a matte sheet to a finished graphic

Printed PVC foam board samples for signage and display applications
Printed-board application samples. Confirm compatibility with your own printer, ink and finishing process.

Direct printing and indoor signage

The smooth matte face is used for UV and screen-printed graphics. Agree the chosen sheet color and surface, then test the artwork and ink on the selected grade before a production run.

Mounted graphics and exhibition panels

For vinyl, photos or posters, review the adhesive and application method with the graphic supplier. Plan sheet joints, mounting support and the finished panel size before choosing a thin or lightweight grade.

For thicker furniture or screw-fixed components, compare Celuka board instead of assuming a signage grade suits the same job.

Handling & Quotation Reference

Theoretical weights for thin sheets

Use this comparison for nominal 1220 × 2440 mm sheets. It helps distinguish quotations at different densities and plan manual handling.

Thickness0.31 g/cm³0.40 g/cm³0.45 g/cm³
1 mm0.92 kg1.19 kg1.34 kg
2 mm1.85 kg2.38 kg2.68 kg
3 mm2.77 kg3.57 kg4.02 kg
4 mm3.69 kg4.76 kg5.36 kg
5 mm4.61 kg5.95 kg6.70 kg

Calculated as 2.9768 × thickness in mm × density in g/cm³, excluding film and packing. Actual weight depends on the agreed tolerances. A lighter sheet is not automatically the right choice for a larger unsupported panel.

Print Preparation

Check the complete graphic process on a sample

  1. Confirm the surface to be used

    Identify the print face and any protective film. Follow the printer or graphic-material supplier’s preparation instructions and check the surface before applying ink or adhesive.

  2. Run a representative print test

    Use the intended printer, ink and curing settings. Review color, image quality and adhesion after the recommended curing period before printing the full quantity.

  3. Trial cutting and mounting

    Check the edge finish with the intended cutting equipment. For vinyl or mounted graphics, test the actual adhesive, application method and support on the selected sheet.

  4. Handle the finished panels carefully

    Keep the faces protected and support sheets during movement and storage. Agree how printed panels will be separated, packed and transported to reduce surface and edge damage.

Production & Export Support

Agree the order details before production

A clear specification makes quotations easier to compare and repeat orders easier to match. Use the following points when approving the sample and purchase order.

Print face and appearance
Agree the sheet color, matte surface and visible-face requirement using a sample.
Thickness, density and weight
Record thickness and density separately; use theoretical weight only as a comparison aid.
Printer and finishing trial
Retain the approved print or mounted-graphic sample and the process details used for it.
Cut size and surface protection
Confirm finished dimensions, quantity, protective film if required, and the packing needed for your workflow.
PVC foam board production workshop at Zibo Kaichuang Plastic
PVC foam board production at Zibo Kaichuang Plastic Co., Ltd., established in 2017.
Examples of PVC board export packing and container loading
Packing and loading examples. Pallet or carton packing is optional and quoted separately.

Factory supply and sample review

SincePlast is the export showcase of Zibo Kaichuang Plastic Co., Ltd., a PVC foam board manufacturer in Zibo, Shandong. Discuss the sample specification before moving to a full order. Standard samples are free, with courier charges paid by the buyer; larger sample sizes can be discussed.

Packing, mixed loads and delivery

Standard plastic bag packing is included. Pallets and cartons cost extra; protective film is confirmed by agreement. Different sizes and thicknesses can be mixed in a full container. Typical base-board lead time is 7–15 days, with the final schedule confirmed for the specification and quantity.

Practical Buyer Questions

Frequently asked questions

Which density options are common for printing sheets?

0.31, 0.40 and 0.45 g/cm³ are common signage options. Choose the density with the panel size, thickness and mounting arrangement rather than selecting only by the lowest sheet weight.

Can I use any UV ink without a trial?

Confirm the complete printing process with the selected grade. Test the actual ink, printer and curing method, then review appearance and adhesion before production.

Can vinyl or posters be mounted onto the sheet?

These applications can be discussed. Trial the selected adhesive and application method with the actual board surface and final support arrangement.

Is a standard printing sheet automatically suitable outdoors?

Outdoor suitability depends on the selected grade, exposure, panel design and printing system. Give the intended conditions when requesting a quotation; an indoor printing specification does not establish outdoor service performance.

Can sheets be supplied in custom dimensions?

Custom length and cutting sizes can be discussed. Provide finished dimensions, quantity and tolerances, and confirm the production format for the selected thickness.

Product Inquiry

Need help selecting the right board?

Share your intended use, required thickness, dimensions, density, finish and quantity. We will review the details and recommend a specification for quotation.

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